The induction hardening process controlled by the program is realized by the cooperation of the quenching machine tool and the induction heating power supply. It is commonly used for the quenching and heat treatment of gears, bearings, shaft parts, valves, cylinder liners and various mechanical parts.
1.The induction hardening process controlled by the program is realized by the cooperation of the quenching machine tool and the induction heating power supply. It is commonly used for the quenching and heat treatment of gears, bearings, shaft parts, valves, cylinder liners and various mechanical parts. External quenching series: The outer surfaces of similar shafts, rods, tubes, and round parts (such as bearings, valves, etc.) are quenched integrally or locally.
2.Inner circle quenching series: quenching the inner circle of all kinds of pipes and mechanical parts, such as cylinder liners, shaft sleeves, etc., either integrally or partially.
3.End face and plane quenching series: perform overall or partial quenching on the end face and plane part of mechanical parts.
4.Special-shaped parts quenching series: the whole or partial quenching of a certain surface of special-shaped parts.
5.Extra-large parts quenching series: the overall or partial quenching of large-sized and heavy-weight extra-large parts, such as marine gears, dam gate rails, and large oil pipelines.
6.Mould surface hardening series: Mould surface induction hardening machine is a kind of numerical control process equipment suitable for heat treatment of large-scale automobile panel molds and large non-circular space curved parts.
7.Quenching machine tools required for the above various workpieces can be customized according to requirements
1. the machine uses PC-industrial digital control systems, high performance, debug and easy to use, to the greatest degree of quenching the workpiece to meet the complex needs.
2. the machine can achieve quenching mode: continuous scan quenching, and quenching, sub-continuous scanning quenching (by the level of sub-setting, no limit switch, the same below), while sub-quenching.
3. this machine is suitable for the typical artifacts (in the appropriate size range) axis: a variety of shaft, step shaft, gear shaft, cam shaft, axle, the cylindrical disk-type parts, end so on.
4. the machine control system for reserve electrical heating and cooling water quenching control interface. According to the process of quenching process and the need to control the cooling process.
5. low running costs. Just run the workpiece drive motor 250W, machine power consumption less than one-fifth of machinery and equipment.
6. the fuselage structure by profile, low cost, light weight, economical and practical.
7. easy maintenance, low failure rate, no leakage.
8. high degree of automation and production efficiency.
9. rail uses linear bearings, high precision, small friction, long life.
10. with heavy equipment through the sprocket, chain balance the weight.
1. the machine operator should carefully read this manual, CNC, and induction heating power supply operating instructions manual, understand the principles of machine tools and performance of each system, proficiency in programming and methods of instruction, and a variety of instructions, purpose and range of parameters . Programming and input to the right, otherwise the system can not function properly, or even damaged.
2. during operation in the adjustment, in particular, the initial operation of new equipment, the general rate should not choose too high to avoid the phenomenon of stall, run during the GOO's F value is generally not more than 2500mm/min, manual operation, the program block near the upper and lower dead at 150mm, you should use the control panel Ⅱ file.
3. the program starts, the F value is too large for the stall generation phenomenon should stop in time, the machine back to zero, re-adjust the starting point.
4. the weight of large parts processing, in order to avoid the stall phenomenon, may be appropriate to reduce the speed, if large quantities in order to improve efficiency, may be appropriate to increase the weight of balance weight, improve balance conditions to ensure smooth running.
5.NC quenching machine company, quality assurance, please consult negotiations
1. super audio compact, high power; easy to operate, mobile and flexible.
2. high-quenching quality: high-frequency quenching layer is too shallow. Cusp at the easy to crack. IF too easily quenched layer deformation. I was the only audio device's ultra-hardened rail is right, and the quenching level is moderate, fast, moving water quenching quenching way up to 400mm / min, quenching into a double track at the same time.
3. the same for machine tool gear, machine tool accessories and other top quenched.
4. the sensor connection structure with soft, easy to tune the gap, guide wheel positioning to avoid ignition.
5. the technology is mature, professional, experienced, and used by dozens of domestic machine tool factories.
6.My company based on machine sections from users, configured with different sensors to meet the requirements of the different structural surface hardening.
7.Machine Tool quenching equipment is also suitable for a variety of gear quenching, quenching sprocket shaft quenching, pin quenching, quenching machine tool guide, bar through hot forging